Product Overview
The Impeller Turbine Mass Flow Meter is an axial-flow flow meter designed for liquid and gas flow measurement using a precision rotor assembly with controlled mechanical balance.
Technical Specifications
|
Category |
Parameter |
Specification |
|
Measurement Performance |
Flow Range |
Depends on pipe size (typ. 150–3,000 kg/h for DN25) |
|
Accuracy (Liquid) |
±0.2% of rate (standard), up to ±0.15% (high precision) |
|
|
Accuracy (Gas) |
±0.5% to ±1.0% |
|
|
Repeatability |
±0.05% |
|
|
Turndown Ratio |
10:1 to 20:1 |
|
|
Response Time |
≤20 ms |
|
|
Operating Conditions |
Pressure Range |
Up to 42 MPa (model dependent) |
|
Temperature Range |
−40°C to +250°C (high-temp version available) |
|
|
Viscosity Range |
Up to 100 cSt (with compensation) |
|
|
Installation Requirement |
Upstream ≥10D / Downstream ≥5D |
|
|
Electrical & Output |
Power Supply |
24 VDC or lithium battery option |
|
Output Signals |
4–20 mA, pulse output |
|
|
Communication Protocols |
Modbus RTU, HART, Profibus-PA |
|
|
Explosion Protection |
Ex d / Ex ia (IIC T6 / T4) |
|
|
Mechanical & Installation |
Size Range |
DN4–DN300 (1/8"–12") |
|
Wetted Materials |
316L stainless steel (standard) |
|
|
Process Connections |
Flange / Thread / Tri-Clamp |
|
|
Protection Rating |
IP67 / IP68 (optional submersible version) |
Compliance, Standards & Certifications
ATEX / IECEx
Instrument housing complies with hazardous area directives for Zone 1 and Zone 2 environments.
MID (2014/32/EU)
MID certification supports legal metrology applications in custody transfer where verified accuracy is required.
PED 2014/68/EU
Pressure equipment directive compliance verifies structural integrity for high-pressure fluid containment.
NIST Traceability
All meters are factory-calibrated with full traceability to national measurement standards.
ISO 9001:2015
Manufacturing facilities maintain certified quality management systems for precision flow instrument fabrication.
Industrial Applications
|
Application Field |
Typical use |
|
Oil & Gas |
Fiscal custody transfer of refined petroleum products |
|
Chemical Processing |
In-line blending of liquid reactants and catalysts |
|
Cryogenic Fluids |
Mass flow monitoring of liquefied natural gas (LNG) |
|
Power Generation |
Fuel oil consumption tracking in gas turbines |
|
Aviation & Aerospace |
Real-time fuel flow metering during engine testing |
|
Industrial Gases |
High-pressure nitrogen and argon gas distribution |
Engineering & Manufacturing
5-Axis CNC Machining
5-axis CNC machining is used to manufacture turbine impellers from single metal billets to help maintain dimensional consistency.
Dynamic Balancing Benches
High-speed rotation testing stabilizes the turbine assembly to minimize mechanical vibration.
Gravimetric Calibration Rigs
Gravimetric testing rigs verify flow meter accuracy by matching mass displacement with pulse outputs.
R&D Customization Labs
Engineering facilities adapt flange geometries to ASME, ANSI, and DIN dimensional specifications.
Quality Control
Helium Leak Detection (NDT)
Each unit undergoes vacuum leak testing before shipment to check sealing performance, with leakage controlled below 1 × 10⁻⁸ mbar·L/s.
X-Ray Weld Inspection (NDT)
Weld joints are inspected using radiographic methods to identify internal defects in pressure-bearing components.
3D Coordinate Measurement (Quality Control)
Critical components are measured to ensure blade deviation is within ±0.005 mm for stable operation.
High-Speed Spin Stress Test (Quality Assurance)
Every rotor is tested at 120% rated speed to confirm mechanical strength and safe operation margin.
Thermal Shock Screening (Reliability Test)
Units are cycled between -40°C and +150°C to ensure stable performance in harsh environments.
Packaging, Shipping &After-Sales Service
1.Export-Standard Anti-Vibration Packaging: High-density molded foam protects critical rotor bearings against shipping shock and vibration.
2.Compliant Customs Documentation: Shipments include complete packing lists, commercial invoices, and necessary certificates for international clearance.
3.12-Month Warranty Framework: Manufacturing defects are covered under a structured twelve-month repair or replacement service period.
4.Remote Commissioning Support: Technical teams provide online guidance for Modbus/HART signal integration and initial onsite configuration.
5.24/48-Hour Response Commitment: Support teams provide email replies within 24 hours and video consultations within 48 hours.
FAQ
|
HNF20-C Gas Turbine Flowmeter Parameters |
|
|
Specific Parameters |
Value / Description |
|
Measurement Principle |
The measurement of gas flow is based on the principle of turbine rotation. When a stable state of gas flows through this instrument, it drives a turbine rotor. The rotational speed is directly proportional to the volumetric flow rate. Integrated pressure and temperature sensors are capable of real-time detection of gas conditions, while the built-in high-precision intelligent circuit board will automatically compensate for factors such as pressure, temperature, and gas compressibility. This multi-variable measurement ensures highly accurate standard volume flow output under various process conditions. |
|
Nominal Diameter Range |
DN 25 to DN400 |
|
Wetted Parts Material |
316L Stainless Steel, Aluminum Alloy |
|
Connection Method |
Flange connection (DN25~DN200) |
|
Maximum Measurement Error |
≤±1.5% FS (maximum) |
|
Measurement Range |
3.0m³/h to 6000m³/h |
|
Maximum Process Pressure |
4.0 MPa (DN25-DN50) |
|
Medium Temperature Range |
-20 ~ +70 °C |
|
Ambient Temperature Range |
-20 ~ +65 °C |
|
Transmitter Housing Material |
Cast Aluminum Alloy |
|
Display/Operation |
Four-line backlight display with touch function (supports external operation), supports configuration settings through local display and operation tools, optional remote display function |
|
Inputs |
Analog Input, Digital Input |
|
Outputs |
4-20mA, pulse, HART, RS485, RS232 |
|
Power Supply |
24VDC ±10% or 220VAC |
|
Certificate |
CE, Exd IICT2...6 (Explosion-proof) |
|
Functional Safety |
Functional safety complies with IEC 61508 standard, allowing use in safety applications specified by IEC 61511 standard |
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