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Impeller Turbine Mass Flow Meter
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Impeller Turbine Mass Flow Meter

Impeller Turbine Mass Flow Meter

The Impeller Turbine Mass Flow Meter is an axial-flow flow meter designed for liquid and gas flow measurement using a precision rotor assembly with controlled mechanical balance.

Product Overview

 

The Impeller Turbine Mass Flow Meter is an axial-flow flow meter designed for liquid and gas flow measurement using a precision rotor assembly with controlled mechanical balance.

 

Technical Specifications

 

Category

Parameter

Specification

Measurement Performance

Flow Range

Depends on pipe size (typ. 150–3,000 kg/h for DN25)

Accuracy (Liquid)

±0.2% of rate (standard), up to ±0.15% (high precision)

Accuracy (Gas)

±0.5% to ±1.0%

Repeatability

±0.05%

Turndown Ratio

10:1 to 20:1

Response Time

≤20 ms

Operating Conditions

Pressure Range

Up to 42 MPa (model dependent)

Temperature Range

−40°C to +250°C (high-temp version available)

Viscosity Range

Up to 100 cSt (with compensation)

Installation Requirement

Upstream ≥10D / Downstream ≥5D

Electrical & Output

Power Supply

24 VDC or lithium battery option

Output Signals

4–20 mA, pulse output

Communication Protocols

Modbus RTU, HART, Profibus-PA

Explosion Protection

Ex d / Ex ia (IIC T6 / T4)

Mechanical & Installation

Size Range

DN4–DN300 (1/8"–12")

Wetted Materials

316L stainless steel (standard)

Process Connections

Flange / Thread / Tri-Clamp

Protection Rating

IP67 / IP68 (optional submersible version)

 

Compliance, Standards & Certifications

 

ATEX / IECEx
Instrument housing complies with hazardous area directives for Zone 1 and Zone 2 environments.


MID (2014/32/EU)
MID certification supports legal metrology applications in custody transfer where verified accuracy is required.


PED 2014/68/EU
Pressure equipment directive compliance verifies structural integrity for high-pressure fluid containment.


NIST Traceability
All meters are factory-calibrated with full traceability to national measurement standards.


ISO 9001:2015
Manufacturing facilities maintain certified quality management systems for precision flow instrument fabrication.

 

Industrial Applications

 

Application Field

Typical use

Oil & Gas

Fiscal custody transfer of refined petroleum products

Chemical Processing

In-line blending of liquid reactants and catalysts

Cryogenic Fluids

Mass flow monitoring of liquefied natural gas (LNG)

Power Generation

Fuel oil consumption tracking in gas turbines

Aviation & Aerospace

Real-time fuel flow metering during engine testing

Industrial Gases

High-pressure nitrogen and argon gas distribution

 

Engineering & Manufacturing

 

5-Axis CNC Machining
5-axis CNC machining is used to manufacture turbine impellers from single metal billets to help maintain dimensional consistency.


Dynamic Balancing Benches
High-speed rotation testing stabilizes the turbine assembly to minimize mechanical vibration.


Gravimetric Calibration Rigs
Gravimetric testing rigs verify flow meter accuracy by matching mass displacement with pulse outputs.


R&D Customization Labs
Engineering facilities adapt flange geometries to ASME, ANSI, and DIN dimensional specifications.
 

Quality Control

 

Helium Leak Detection (NDT)
Each unit undergoes vacuum leak testing before shipment to check sealing performance, with leakage controlled below 1 × 10⁻⁸ mbar·L/s.


X-Ray Weld Inspection (NDT)
Weld joints are inspected using radiographic methods to identify internal defects in pressure-bearing components.


3D Coordinate Measurement (Quality Control)
Critical components are measured to ensure blade deviation is within ±0.005 mm for stable operation.


High-Speed Spin Stress Test (Quality Assurance)
Every rotor is tested at 120% rated speed to confirm mechanical strength and safe operation margin.


Thermal Shock Screening (Reliability Test)
Units are cycled between -40°C and +150°C to ensure stable performance in harsh environments.

 

Packaging, Shipping &After-Sales Service

 

1.Export-Standard Anti-Vibration Packaging: High-density molded foam protects critical rotor bearings against shipping shock and vibration.

2.Compliant Customs Documentation: Shipments include complete packing lists, commercial invoices, and necessary certificates for international clearance.

3.12-Month Warranty Framework: Manufacturing defects are covered under a structured twelve-month repair or replacement service period.

4.Remote Commissioning Support: Technical teams provide online guidance for Modbus/HART signal integration and initial onsite configuration.

5.24/48-Hour Response Commitment: Support teams provide email replies within 24 hours and video consultations within 48 hours.

 

FAQ

 

Q: Is the internal rotor assembly field-replaceable or must it return to the factory?

A: Cartridge designs allow field replacement, though subsequent gravimetric recalibration is recommended to verify updated K-factors.

Q: How are raw castings inspected before use in high-pressure applications?

A: Cast pressure-retaining components are typically inspected using ultrasonic testing to detect internal gas pores or structural defects.

Q: What quality and shipping documents are provided with bulk international orders?

A: Every order includes material MTC (EN10204), pressure test reports, packing lists, and factory calibration certificates.

 

HNF20-C Gas Turbine Flowmeter Parameters

Specific Parameters

Value / Description

Measurement Principle

The measurement of gas flow is based on the principle of turbine rotation. When a stable state of gas flows through this instrument, it drives a turbine rotor. The rotational speed is directly proportional to the volumetric flow rate. Integrated pressure and temperature sensors are capable of real-time detection of gas conditions, while the built-in high-precision intelligent circuit board will automatically compensate for factors such as pressure, temperature, and gas compressibility. This multi-variable measurement ensures highly accurate standard volume flow output under various process conditions.

Nominal Diameter Range

DN 25 to DN400

Wetted Parts Material

316L Stainless Steel, Aluminum Alloy

Connection Method

Flange connection (DN25~DN200)

Maximum Measurement Error

≤±1.5% FS (maximum)

Measurement Range

3.0m³/h to 6000m³/h

Maximum Process Pressure

4.0 MPa (DN25-DN50)

Medium Temperature Range

-20 ~ +70 °C

Ambient Temperature Range

-20 ~ +65 °C

Transmitter Housing Material

Cast Aluminum Alloy

Display/Operation

Four-line backlight display with touch function (supports external operation), supports configuration settings through local display and operation tools, optional remote display function

Inputs

Analog Input, Digital Input

Outputs

4-20mA, pulse, HART, RS485, RS232

Power Supply

24VDC ±10% or 220VAC

Certificate

CE, Exd IICT2...6 (Explosion-proof)

Functional Safety

Functional safety complies with IEC 61508 standard, allowing use in safety applications specified by IEC 61511 standard

 

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