Liquid Level Sensor

Industrial Liquid Level Sensors Manufacturer | Reliable Tank Level Measurement Solutions

 

As a professional liquid level sensor manufacturer, we design and produce reliable level detection solutions for water, oil, chemicals, wastewater, fuel, and industrial process liquids. Our products are engineered for long-term stability, industrial durability, and seamless integration into automation systems.

 
  • Side Mounted Float Level Switch
    The HNL10-A side-mounted float level switch provides accurate ON/OFF switching based on liquid level movement.
  • Magnetic Float Type Level Switch
    The HNL10-B Magnetic Float Type Level Switch is an industrial-grade sensing device designed for precise liquid level detection and integrated temperature monitoring in compact...
  • Magnetostrictive Liquid Level Sensor
    The Magnetostrictive Liquid Level Sensor (HNL30-A) is an industrial-grade continuous level measurement solution for high-precision liquid monitoring in demanding industrial...
  • PFA Magnetostrictive Liquid Level Sensor
    The PFA Magnetostrictive Liquid Level Sensor is designed for continuous level measurement in highly corrosive chemical environments where conventional radar, capacitive, and...
  • Rotating Paddle Level Switch
    The Rotating Paddle Level Switch is an industrial-grade solid level detection device for precise point level monitoring of full, intermediate, and empty conditions in silos,...
  • RF Admittance Level Switch
    RF Admittance Level Switch is a point level detection device used for solids, powders, slurries, and liquids. Based on RF admittance technology with a shielding electrode...
  • Capacitive Bin Level Switch
    Capacitive Bin Level Switch is a point level detection device that monitors the presence or absence of liquids, powders, granules, and bulk solids by sensing changes in...
  • Submersible Liquid Level Sensor
    Submersible Liquid Level Sensor is a hydrostatic level measurement device that uses a piezoresistive pressure sensor to convert liquid depth into a standard electrical output...
  • Hydraulic Cylinder Linear Position Sensor
    HNL80-A hydraulic cylinder linear position sensor is an industrial-grade magnetostrictive device for high-precision position measurement in hydraulic systems. Designed for...
  • Magnetic Float Type Level Gauge
    The HNL90-A Magnetic Float Type Level Gauge is an industrial-grade liquid level measurement device designed for medium to large tanks, widely used in petrochemical, wastewater...
  • Ultrasonic Fluid Level Sensor
    The HNL100-A Ultrasonic Fluid Level Sensor is an industrial-grade level monitoring device for non-contact measurement of liquids and selected bulk solids under stable...
  • Radar Tank Level Sensor
    The HNL110-A Radar Tank Level Sensor is an industrial, non-contact level-measuring instrument.
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Why Partner with Us for Level Instrumentation

Rugged IP68 Waterproof Integrity:

Engineered with multi-stage hermetic glass-to-metal seals and heavy-duty vented cables to prevent capillary moisture ingress in long-term submersion.

Corrosive Media Compatibility:

Complete material control with exotic wetted choices including Hastelloy C-276, Tantalum, Titanium, and PTFE/PVDF housings for aggressive industrial acids and chemicals.

Seamless SCADA & PLC Integration:

Native protocol support for 4-20mA loops, HART, Modbus RS485, and SDI-12, ensuring drop-in compatibility with global industrial automation networks.

Certified Quality & Compliance:

Available with Ex ia IIC T6 Ga intrinsic safety ratings, shipped with EN 10204 3.1 material traceability certificates, and backed by a 24-month factory warranty.

 

 

Liquid Level Sensor Specifications

 

 

Engineering Parameter

Industrial Specification Standard

Pressure Type

Gauge Pressure (G); Sealed Gauge Pressure (S); Absolute Pressure (A)

Output Signal

4-20mA, 0.5-4.5VDC, 0-10VDC, I2C, RS485 (Modbus RTU), SDI-12

Power Supply

8-30V DC, 5-8VDC, 12V DC, 24V DC

Accuracy Class

±0.1% FS, ±0.25% FS, ±0.5% FS optional

Nonlinear / Repeatability / Hysteresis

±0.1%, ±0.25%, ±0.5% FS

Thermal Zero Drift

±0.01%, ±0.02%, ±0.05% FS/°C

Thermal Sensitivity Drift

±0.01%, ±0.02%, ±0.05% FS/°C

Compensated Temperature Range

0 to 50°C; -10 to 70°C

Operating Temperature Range

-20 to +85°C

Storage Temperature Range

-40 to +125°C

Overload Capacity

200% FS (Proof Pressure)

Diaphragm / Membrane Material

SS316L, Tantalum, Hastelloy C-276, Titanium (TC4), Ceramic, sputtered thin film

Housing & Enclosure Material

SS304, SS316L, Titanium (TC4), Heavy-Duty PTFE, PVDF

Process Connection

Submersible nose cone (standard), flanged, or threaded process interface optional

Electrical Connection

Direct polyurethane (PUR), PVC, or PTFE vented cable layout

Ingress Protection Rating

IP68 (Continuous Submersion)

Explosion-Proof Certification

Ex ia IIC T6 Ga (Intrinsic Safety Optional)

 

Applications Across Industrial Industries

Our liquid level sensors are widely used in global industrial systems, including:

Water & Wastewater Treatment

Continuous, clog-resistant level monitoring in deep wells, municipal lift stations, open channels, storm runoff reservoirs, and sewage wet wells.

Bulk Oil & Fuel Storage

Precise inventory tracking and overflow prevention in diesel storage tanks, underground fuel repositories, refineries, and oil-water separators.

ball float level sensor

Chemical Processing & Acids

Reliable hydrostatic level detection for highly corrosive agents, chemical reactors, industrial solvents, and specialized dosing tanks using PTFE/PVDF wetted bodies.

Hygienic Food & Beverage

Sanitary hydrostatic level probes utilizing mirror-polished 316L or ceramic diaphragms built to withstand CIP/SIP flushings in mixing and storage silos.

 

How to Choose the Right Liquid Level Sensor
 

Selecting the correct level sensor depends on your application requirements rather than a single specification.

Chemical Compatibility:

Choosing between SS316L, Hastelloy, Ceramic, or PTFE coatings based on the corrosiveness of the chemical.

Installation Environment:

Determining if the sensor requires a nose cone for deep wells, or a flanged mounting for pressurized process tanks.

Signal Integration:

Matching the output (such as 4-20mA, Modbus RS485, or SDI-12) to your existing PLC/SCADA architecture.

 

Manufacturing Capability & Engineering Experience
 

As an experienced industrial sensor manufacturer, we maintain strict control over production processes to ensure product consistency and reliability.

Our manufacturing capabilities include:

  • Precision sensor assembly lines
  • Calibration and testing systems
  • Pressure and leakage testing equipment
  • Batch quality consistency control
  • OEM production for global customers
PFA Magnetostrictive Liquid Level Sensor

Quality Assurance System

 

Magnetostrictive Liquid Level Sensor

Every liquid level sensor undergoes strict quality control procedures before shipment.

Our standard inspection process includes:

  • Raw material inspection
  • Component verification
  • Assembly quality control
  • Electrical performance testing
  • Functional level detection testing
  • Calibration verification
  • Environmental stress testing (where applicable)
  • Final inspection before packaging

 

OEM & Custom Liquid Level Sensor Manufacturing

 

We provide full-scale OEM, ODM, and private-label manufacturing services for global instrumentation brands, industrial distributors, and process automation integrators.

Tailored Probe Configurations:

Custom insertion depths, specialized mounting brackets, flanged process connections, and high-tensile suspension cable variants.

Advanced Material Matrix:

Matching the precise alloy (Hastelloy, Tantalum, Titanium) or polymer (PTFE, PVDF) to your specific chemical concentrations and temperature limits.

Custom Electronics Tuning:

Custom pressure calibration ranges, non-standard voltage supply configurations, and pre-programmed digital fieldbus addressing.

 

 

FAQ

 

 

Q: What are the main benefits of using a hydrostatic pressure sensor for industrial tank leveling?

A: Hydrostatic level sensors offer exceptional reliability because they measure liquid level based on the continuous physical weight of the fluid column. Unlike radar or ultrasonic sensors, hydrostatic sensors are completely unaffected by surface foam, dense vapor, steam, dust, or tank internal obstructions, making them the most stable choice for deep wells and sealed tanks.

Q: How do I choose the right wetted materials for corrosive chemical process media?

A: Material selection depends entirely on chemical concentration and temperature. While SS316L is ideal for water and light oils, highly aggressive acids (like sulfuric, nitric, or hydrochloric acid) require an upgrade to Hastelloy C-276 or Tantalum diaphragms, accompanied by a solid PTFE or PVDF sensor outer housing.

Q: Can hydrostatic level sensors work in high-pressure or enclosed process tanks?

A: Yes, but they require a specific setup. For vented/open tanks, a standard submersible gauge pressure sensor is used. For pressurized tanks, a sealed gauge or absolute pressure sensor variant, or a dual differential pressure configuration, is utilized to cancel out the head pressure inside the tank, ensuring only the true liquid level is calculated.

Q: How does the submersible cable design ensure long-term accuracy and stability?

A: Our IP68 submersible cables feature a built-in, heavy-duty atmospheric vent tube running internally from the sensor capsule to the termination end. This allows the sensor's internal reference side to continuously adapt to ambient barometric pressure fluctuations, preventing zero-point drift and maintaining an accuracy class of up to ±0.1% FS.

Q: What maintenance is required for contact-type hydrostatic level sensors?

A: In clean water applications, they require virtually zero maintenance. In wastewater, slurry, or heavy oil environments with high sediment or buildup, we equip our sensors with an open-face non-clogging ceramic diaphragm or a flush cage, which can be periodically rinsed to remove organic scaling.

Q: Which industrial communication protocols are supported for SCADA and PLC integration?

A: Our smart digital level transmitters support standard analog 4-20mA loops (with HART 7 integration optional), as well as digital fieldbuses including Modbus RS485 (RTU) and ultra-low-power SDI-12 for remote environmental monitoring and telemetry.

Q: Are your liquid level sensors certified for hazardous or explosive environments?

A: Yes. For oil repositories, chemical plants, and volatile gas environments, we provide certified intrinsically safe configurations rated up to Ex ia IIC T6 Ga. These configurations restrict electrical energy levels to eliminate ignition risks.

Q: How do you verify the quality and calibration accuracy of each sensor before it leaves the factory?

A: Every single level sensor undergoes an exhaustive 100% factory inspection matrix: Positive Material Identification (PMI) material verification via XRF, automated multi-point thermal compensation cycling (-20°C to +85°C), 5-point pressure calibration tracking, and helium leak testing to guarantee permanent IP68 waterproof seal integrity.

As one of the most experienced liquid level sensor manufacturers and suppliers in China, we also support customized service. We warmly welcome you to buy high quality liquid level sensor at competitive price from our factory. If you have any enquiry about cooperation, please feel free to email us.