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Digital Vortex Flow Meter
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Digital Vortex Flow Meter

Digital Vortex Flow Meter

The Digital Vortex Flow Meter measures liquid, gas, and steam flow by detecting vortex frequencies generated behind a fixed bluff body.

Product Overview

 

The Digital Vortex Flow Meter measures liquid, gas, and steam flow by detecting vortex frequencies generated behind a fixed bluff body.

 

Technical Specifications

 

Parameter

Specification

Applicable Media

Steam, Gas, and Low-Viscosity Liquids

Accuracy

Liquid: ±1.0% of Rate; Gas/Steam: ±1.0% ~ ±1.5% of Rate

Repeatability

≤0.5%

Turndown Ratio

10:1 ~ 20:1

Velocity Range

Liquid: 0.5 ~ 7 m/s; Gas/Steam: 5 ~ 60 m/s

Fluid Temperature

−40°C ~ 150°C (Up to 350°C Optional)

Operating Pressure

Up to 4.0 MPa (Higher Ratings Optional)

Pipe Size

DN15 ~ DN300

Process Connection

Wafer, Flanged, Insertion

Wetted Material

304 SS, 316L SS

Power Supply

24 VDC or 3.6 V Lithium Battery

Output Signal

4–20 mA, Pulse, HART, RS485, Profibus PA

Protection Rating

IP65 / IP67

Explosion Protection

Ex ia / Ex d Certified

Ambient Temperature

−30°C ~ 60°C

 

Technical Advantages & Design

 

Dual-Sensor Vibration Compensation
Dual piezoelectric sensors reduce pipeline vibration interference during vortex signal detection.

 

Digital Signal Processing
Digital DSP algorithms filter flow disturbances and improve low-flow signal stability.

 

Bluff Body Structural Integrity
CNC-machined one-piece bluff bodies avoid weld joints and maintain structural consistency.

 

Dual-Compartment Housing Design
Separates terminal wiring from electronic circuitry to reduce moisture exposure during installation.

 

Applications

 

Industry

Typical Application

Benefit

Chemical Processing

Corrosive liquid and gas measurement

Suitable for corrosive process media monitoring

Steam & Energy

Steam and utility monitoring

Steam consumption measurement

Oil & Gas

Natural gas and flare gas measurement

Natural gas and flare gas monitoring

Industrial Gases

Nitrogen, oxygen, and compressed air metering

Low pressure loss

Power Generation

Superheated steam measurement

High-temperature durability

Water Management

Water treatment and distribution systems

Reduced maintenance requirements

 

Compliance & Certifications

 

CE Conformity
Available with CE-marked configurations for applicable project requirements.


ATEX/IECEx Certified
Certified for hazardous Zone 1 and Zone 2 gas/dust atmospheres.


ISO 9001:2015 Facility
Manufactured under ISO 9001:2015 quality management procedures.


Verified Calibration Loop
Each unit is calibrated on factory flow test equipment before shipment.


Traceable Documentation
Supplied with an individual calibration certificate.

 

Factory Capabilities & QC

 

Factory Capabilities
1.Multi-Method Calibration Loops: Factory operates gravimetric and master-meter calibration systems for flow verification.

2.Automated Gas Flow Lines: Sonic nozzle systems support calibration across specified gas flow ranges.

3.Global Flange Customization: Available with ANSI/ASME, DIN, and JIS flange standards.

4.Bespoke OEM/ODM Services: Supports private labeling, customized nameplates, and display language options.

QC
1.Incoming Material Inspection: XRF analysis verifies chemical composition of incoming stainless steel materials.

2.Thermal Aging Verification: Electronic assemblies undergo high and low temperature verification before final assembly.

3. Hydrostatic Pressure Testing: Each flow body undergoes hydrostatic pressure testing before shipment.

 

FAQ

 

Q: Can the display screen be rotated if the meter is installed on a vertical pipeline?

A: Yes, the transmitter housing can be rotated in 90° increments for easier local viewing.

Q: What straight pipe length is required upstream and downstream of the installation point?

A: A minimum straight pipe length of 10D upstream and 5D downstream is generally recommended.

Q: Is the internal configuration data lost during an extended power outage?

A: No, parameter settings are retained in non-volatile EEPROM memory during power interruptions.

Q: Can the factory provide material traceability certificates for chemical compliance?

A: Yes, EN 10204 Type 3.1 material certificates for the wetted pressure boundary can be supplied upon request.

Q: What is the standard turnaround time for factory recalibration services?

A: Typical recalibration service requires approximately 5–10 business days.

 

HNF40-A Vortex Flowmeter Parameters

Specific Parameters

Value / Description

Measurement Principle

The intelligent industrial vortex flowmeter works based on the principle of the Karman vortex street. When the fluid flows through the vortex-generating body with a triangular pillar in the pipeline, a regular vortex row (i.e., the Karman vortex street) is alternately generated on both sides downstream. The frequency of vortex separation is directly proportional to the flow rate of the fluid. The sensor detects this frequency signal through built-in piezoelectric elements, and after processing by the internal microprocessor and intelligent converter, it can accurately calculate the instantaneous and cumulative flow rate of the fluid, and output a standard signal.

Nominal Diameter Range

Standard: Full-bore type DN15~DN400
Insertion type: DN200-DN1500
Small caliber: DN6~DN12

Wetted Parts Material

304 Stainless Steel

Connection Method

Clamp type
Flange type
Insert type
Pipe thread

Maximum Measurement Error

Liquid: ±0.5% ±1.0% ±1.5%
Gas: ±0.5% ±1.0% ±1.5% ±2.5%

Measurement Range

Liquid: 0.2-690000 m³/h
Gas: 3-3750000 m³/h

Maximum Process Pressure

Standard pressure grade ≤2.5MPa~4.0MPa
Extended pressure grade (ordered by agreement) >4.0MPa~45MPa

Medium Temperature Range

Standard range: -40~+250℃~350℃
Extended range (ordered by agreement) > +350℃~500℃

Ambient Temperature Range

Non-explosion-proof location -40~+55℃
Explosion-proof location -20~+55℃

Transmitter Housing Material

Aluminum alloy shell

Display/Operation

Instantaneous flow, cumulative flow, flow unit, flow percentage, etc.

Inputs

0

Outputs

Frequency/pulse output: 2~3000Hz, low level ≤1V, high level ≥5V
Two-wire system, 4-20mA output
≤300Ω explosion-proof load, non-explosion-proof load ≤500Ω
HART, Modbus RTU (RS485), wireless transmission

Power Supply

Pulse: 12VDC~+24VDC
Current: +24VDC 4-20mA
Battery: 3.6V

Certificate

0

Functional Safety

Ex ia IIC T1~T4 Ga

 

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